Polymer composition plays a crucial role for an efficient thermal stabilisation during carbon fiber manufacture thereby determining the mechanical performance of resultant carbon fiber materials. It involves the selection and combination of different monomers, physical properties to achieve desired polymer characteristics that support subsequent thermal treatment process.

Services Offered

We Provide detailed support in identifying appropriate polymer composition, molecular weight, and polydispersity index, etc.

Dope preparation is a key step in the manufacturing of precursor fibers. It involves the formulation of a solution containing the polymer and solvent at a concentration which support spinnability and achieve desired fiber properties. Precise control over dope preparation is essential to ensure the quality and consistency of the final product.

Services Offered

Optimizing dope preparation processes to improve efficiency, consistency, and product quality.

Identifying and resolving issues related to dope preparation, such as phase separation, precipitation, or contamination.

Assisting clients in scaling up dope preparation processes from lab-scale to industry-scale while maintaining product quality and consistency.

Fiber morphology control refers to the manipulation of the cross-section shape of fibers during their formation or processing. This aspect is crucial in defining interfacial characteristics of carbon fibers in a composite level to achieve optimum mechanical performance depending on the loading conditions.

Services Offered

Providing support in designing the process requirements to produce fibers with required morphological characteristics.

We assist in microscopic analysis right from sample preparation to evaluation that includes fiber morphology, size distribution, and other structural characteristics.

Spin finish plays a crucial role in incorporating the antistatic and lubricating characteristics in precursor fibers thereby protect fibers from damaging, ease of handling and processing difficulties during subsequent thermal treatment stages.

Services offered.

Assist clients in identifying the right spin finish concentration that provide antistatic properties and fiber protection.

Provide recommendations on appropriate fiber drying methods post spin finish application.

Precursor fiber properties are critical in estimating the quality of spinning process and have a profound impact on the mechanical properties of resultant carbon fibers. By understanding and optimizing the spinning process conditions, you can significantly enhance the properties of PAN precursor fibers.

Services offered.

Conduct thorough investigation on the existing spinning processes to identify areas of improvement and recommend conditions for better fiber quality.

Provide guidance on the impact of stretching at various stages of the wet spinning process on the resultant precursor quality and tensile properties.

Recommendations on optimal stretch and process conditions to achieve desired coefficient of variation of the fiber properties.

We are committed to ever evolving science and technology aspects of fiber processing. A range of services will be provided to assist our clients in improving their processes and fiber properties through collaboration, expert advice on characterization, and research oversight.

Services offered.

Collaborate with clients on research projects to identify innovative solutions to improve spinning process and enhance fiber properties.

We oversee research activities on behalf of clients, ensuring projects are executed efficiently as per the statement of work.

Facilitate the transfer of established methodologies and technologies during R&D projects to client operations, ensuring seamless integration and implementation.

Expert advice on designing the wet spinning lines, characterizing fibers and provide scientific understanding on processes involved that govern the quality and morphological attributes of fibers.